Qards
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Manufacturing Operations

Your factory floor runs on trust. Qards runs on data.

Paper cards pre-flipped. Excel reports written on Friday from memory. Every checklist marked done before the work was done — that's your operations report. Qards turns process discipline from a declaration into a live number you can manage.

90 days free. No credit card required.

The Core Problem

Declarative discipline is a lie your reports tell you.

Most operations run on the same informal system: people declare that work was done. Nobody can prove it was.

Without Qards

You declare it was done.

  • Cards flipped before tasks were completed
  • Weekly reports assembled from memory on Friday
  • No audit trail when something goes wrong
  • No way to trace a quality escape to its root cause
With Qards

You know it was done — and when, and by whom.

  • Every task logged with operator name and timestamp
  • Live execution rate visible on any screen, including the shop floor TV
  • Full attributable audit trail from day one
  • Issues tracked automatically from report to resolution

Three places where the gap between declaration and discipline costs you most.

01TPM & Preventive Maintenance

A machine doesn't break down on the day the PM was skipped. It breaks down three months later.

The problem

Your PM schedule lives in Excel. Weekly inspections share a row with daily lubrication and quarterly overhauls. Supervisors manually cross-check which tasks are due today. When a machine fails unexpectedly, nobody can tell you which scheduled check was missed — or when it was last actually completed.

How Qards solves it

Qards runs daily, weekly, and monthly maintenance tasks on a single mixed-frequency board — automatically scheduled, no calendar management required. Operators log each check with a 4-digit PIN in under 10 seconds. If a card is not green by its deadline, the shift manager sees it in real time on any screen, including the TV on the factory floor. Missed maintenance becomes impossible to overlook.

What to expect

Our research predicts that factories deploying structured PM discipline on Qards see unplanned downtime exposure drop measurably within the first 90 days. When every check is timestamped and visible, maintenance gaps surface before they become breakdowns.


02Safety Audits & Compliance

Paper safety cards can be pre-flipped. Qards cards cannot.

The problem

Laminated safety audit cards get marked done by whoever is standing closest to the board. When an auditor asks for documentation, you produce a binder of photocopied sheets — no timestamps, no operator attribution, no certainty about what actually happened. The most common audit finding is not that processes are bad. It is that you cannot prove your processes ran.

How Qards solves it

Every check logged in Qards carries the operator's name, PIN session ID, and precise timestamp — automatically, without a supervisor standing over the line. When an auditor arrives, the complete digital record is already there: who performed each check, exactly when, and what issues were raised during the period. No assembly required.

What to expect

Our predictions show that Qards eliminates the most common audit finding: undocumented or unverifiable process execution. You shift from 'we believe it was done' to 'here is the timestamped record, attributed by operator, for every day this year.'


03OEE & KPI Correlation

Knowing your OEE is 78% tells you nothing. Knowing why is everything.

The problem

Your OEE target is 85%. Your line is running at 78%. You've been told discipline is good — 'the team is doing everything right.' But you cannot correlate what the team is actually doing with why OEE is falling. You are collecting KPI data without understanding which behaviors drive it.

How Qards solves it

Qards correlates your discipline rate — the percentage of tasks completed on schedule — with OEE and throughput using a four-quadrant analysis. WRONG_ASSUMPTIONS means tasks are being done but OEE is still low: your PM plan needs revision, not more enforcement. LACK_OF_DISCIPLINE means tasks are being skipped and OEE reflects it. AI-generated reports deliver Pareto breakdowns and MTD forecasts automatically, exported to PDF.

What to expect

Our research suggests organizations using Qards for 90+ days can identify exactly which tasks have measurable impact on their KPI targets — turning continuous improvement from a theory into an evidence-based practice.

The Business Case

One audit finding costs more than a year of Qards.

The subscription is not a cost. It is insurance against the failure modes you currently cannot see coming.

Unplanned Downtime

A single unexpected machine failure in a mid-size plant can mean tens of thousands in lost production. Our research predicts consistent PM discipline on Qards reduces this exposure within the first quarter — because you see the missed checks before they become failures.

Failed Audits

ISO, safety, and customer audits increasingly require documented, timestamped, attributable process records. Paper and Excel cannot provide these. A failed audit means re-audit costs, consultant fees, and potential production halts — all preventable with a complete digital record.

Knowledge Dependency

When your experienced supervisor leaves, so does the informal discipline system they maintained. Qards encodes operational discipline structurally — the board runs the same way regardless of who is on shift, new hire or 20-year veteran.

Set up in an afternoon. Running by tomorrow's shift.

No IT project. No training program. No change management budget.

1

Build your board

Define your tasks, frequencies, and operator areas. Mix daily safety checks, weekly inspections, and monthly audits on a single board. Takes under an hour.

2

Operators log with a PIN

Workers tap their profile and enter a 4-digit PIN. Each completed task is timestamped and attributed. The whole interaction takes under 10 seconds — less time than flipping a physical card.

3

Managers see it live

The dashboard shows execution rate, open issues, and weekly trends in real time. TV Mode displays the live board on any screen on the floor — visible from the corridor without system access.

4

AI generates the report

Request a full report at any time: Pareto breakdown, MTD forecast, discipline trends, and AI narrative with recommendations. Export to PDF, CSV, or JSON.

Start measuring discipline. Stop declaring it.

Set up your first board this afternoon. Your operators will be logging tasks by the next shift.

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90 days free. No credit card. Cancel anytime.

Qards

Operational discipline in control, without the effort.